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The trip your luggage takes without you

At nearly every airport, the route a bag takes from the check-in counter to the plane continues to be essentially the same.
Credit: Jessica McGowan/Getty Images
Passengers search for their luggage near rows of unclaimed baggage at Hartsfield-Jackson Atlanta International Airport on December 18, 2017 in Atlanta, Georgia.

For passengers, the route from airport entry through security to the gate and onto the plane usually proceeds in straightforward — if often slow and irritating — fashion.

But what about the journey your checked luggage takes?

That process is a mystery to most travelers, so I visited Seattle-Tacoma International Airport (SEA) to follow the route luggage takes from the ticket counter, into the “bag well” (a noisy, cavernous, machine- and luggage-filled area where all checked bags spend time) and out to the planes.

Sea-Tac Airport, like many other fast-growing airports around the country, is working with the Transportation Security Administration to upgrade and optimize its current baggage handling system to make the process faster, smoother and more reliable. But at just about every airport, the route a bag takes from the check-in counter to the plane continues to be, essentially, the same.

“You come into the airport lobby and you or an agent at your airline ticket counter puts a bag tag on the bag,” said Ed Weitz, capital project manager for the Port of Seattle. “The airline then associates that bag tag with a 10-digit code and puts it on the [moving] belt so it can go through the wall and into the airport’s baggage handling system on the other side.”

At SEA, the “other side” is like a highway made up of 12 miles of conveyor belts (10 miles for outbound bags; 2 for inbound bags headed to baggage claim). Dallas/Fort Worth International Airport has 14 miles of conveyors across its five terminals and, at Los Angeles International Airport, the Tom Bradley International Terminal, which processes about 25,000 outbound bags a day, has 3 miles of conveyor all its own.

By contrast, at tiny Walla Walla Regional Airport in Washington state, where there are four or five round-trip flights a day, there are 20 feet of conveyor belts in the bag handling system. At Eastern Oregon Regional Airport in Pendleton, which offers three round-trips daily to Portland on Boutique Air, “Bags travel about 25 yards on a private, hand-pushed baggage cart, often by the same person that checked you in,” said airport manager Steven Chrisman.

At SEA, checked bags from various airlines mingle together on the conveyor system that first takes the bags to and through one of the TSA’s Explosives Detection System (EDS) machines.

“Those guys will get an image on the screen and they’ll look at whatever’s in the bag and if it’s clear they put it on the other line and it goes right back upstairs” and on to the next step towards getting on the plane, Weitz explained.

If there’s an issue or concern about the contents of the bag, it is sent to another area for a physical inspection and then, if cleared, put back in the conveyor system.

From there bags go to the “sortation” phase of their journey, where luggage tags are automatically scanned and bags are divvied up by airline. After that, a system of diverters sends bags by batches of flights to a carousel “makeup” area where bag handlers armed with tag readers stand ready to manually separate bags by flight.

“As the bag comes through on the conveyor belt, I scan it to see if it’s a bag for my flight,” said Delta Air Lines ramp agent Kim Farrington. If so, Farrington transfers the bag from the carousel to a cart that, when full, gets driven out to the plane where handlers move the bags from the cart to a belt loader that sends them up into the plane. For wide-body aircraft, containers filled with baggage may be taken from the bag well and loaded directly into the hold.

On Delta, and other airlines that have embedded RFID (radio frequency identification) tags into the traditional bag tags, there’s an added step: a photo eye reads the RFID info on the bag tag as its goes onto the plane and notifies a passenger via an app that their bags have been loaded. When the bags come off the plane at the other end, the photo eye reads it again and lets the passenger know they’ll soon be reunited with their luggage.

Better bag hygiene

Cameras, RFID tracking systems and other improvements are helping lower the number of checked bags that are lost, damaged, delayed or pilfered. But Dereck Howard, Delta Air Line’s Department Manager, Below Wing at Sea-Tac Airport, told me the number of lost and delayed bags could be lower if more passengers practiced better “bag hygiene.”

That includes making sure old luggage tags are removed and new ones are put on neatly.

“If you are self-tagging, don’t put the tag somewhere where it can slip off,” said Howard. “And be sure to peel off the little secondary ‘bingo’ tag from the bag tag and put it somewhere else on the bag so we can read that if the main tag falls off.”

Howard also advises passengers to “neaten up” their luggage before checking it in. That includes securing loose straps that might get caught in the conveyor belt rollers and machinery and making sure not to check bags that are over-packed or those with faulty or straining zippers or closures that could pop open during the bag’s journey.

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